Air King FRAK80H Manual

Air King Extractor hood FRAK80H

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INSTALLATION INSTRUCTIONS MODELS FRAS90/120

FRAK50S/80/90/100/110/130

READ AND SAVE THESE INSTRUCTIONS.

IMPORTANT SAFEGUARDS.

CAUTION: To reduce the risk of fire and to properly exhaust air, be sure to duct air outside. Do Not vent exhaust air into spaces

within walls or ceilings or into attics, crawl spaces, or garages.

WARNING: To reduce the risk of fire or electric shock, Do Not use this fan with any solid-state speed control device.

WARNING: TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK OR INJURY TO PERSONS OBSERVE THE FOLLOWING.

a) Use this unit only in the manner intended by the manufacturer. If you have any questions, contact the manufacturer.

b) Before servicing or cleaning unit, switch power off at service panel and lock the service disconnecting means to prevent

power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a

prominent warning device, such as a tag, to the service panel.

CAUTION: For general ventilating use ONLY. DO NOT use to exhaust hazardous or explosive materials and vapors.

WARNING: TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO PERSONS, OBSERVE THE FOLLOWING.

a) Installation work and electrical wiring must be done by a qualified person (s) in accordance with all applicable codes and

standards, including fire-related construction.

b) Sufficient air is needed for proper combustion and exhausting of gases through the flue (chimney) of fuel burning equipment

to prevent back drafting. Follow the heating equipment manufacturer's guideline and safety standards such as those published

by the National Fire Protection Association (NFPA) and the American Society of Heating, Refrigeration, and Air-Conditioning

Engineers (ASHRAE), and the local code authorities.

c) When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.

d) Ducted fans must always be vented to the outdoors.

e) If this unit is to be installed over a tub or shower, it must be marked as appropriate for the application and be connected to a

GFCI (Ground Fault Circuit Interrupter) - protected branch circuit.

f) NEVER place a switch where it can be reached from a tub or shower.

IF YOU DISCOVER ANY MISSING COMPONENTS OR DAMAGE CALL 1-800-465-7300 BETWEEN 8:00 AM &

3:30 PM EASTERN TIME MONDAY TO FRIDAY.

________________________________________________________________________

FIGURE 2.

210572084

9-3/8"

10-7/16"

8-1/8"

11-5/16"

9-1/2"

12-15/16"

10-5/16"

11/16"

SUB FLOOR RECTANGULAR SECTION OF 3/8" FIRE RATED GYP

BOARD MINIMUM 18" LONG BY WIDTH OF JOIST

SPACE (SEE #1: INSTALLATION LOCATION).

REQUIREMENTS FOR INSTALLATION IN UL/ULC RATED CEILING ASSEMBLIES

SEE UL AND ULC FIRE RESISTANCE DIRECTORY

FINISHED

CEILING

GRILL

MOUNTING

SCREW

METAL

GRILL

CEILING

RADIATION

DAMPER

MOUNTING

SCREW

DAMPER

MOUNTING

FRAME

FAN HOUSING 5/8" F.R. GYP BOARD TO COVER TOP OF FAN

FAN HOUSING

MOUNTING RAIL

FAN HOUSING

MOUNTING SCREW

AND WASHER

MIN. LENGTH 1.5"

This fan must be installed as per UL and CUL rated ceiling assembly

(refer to fig. 2). This will require the installation of a minimum 3/8" fire

rated gypsum board under the subfloor and a minimum 5/8" gypsum

board to cover the top of the fan housing.

To install this fan you should not have to remove the fan's blower

assembly. You gain access to the wiring compartment via the

triangular wire cover on the outside of the fan housing. If for some

reason you wish to remove the fan's blower it is secured in place with

one screw through the venturi, once removed you can release the

blower from the lances in the housing and lift the blower out. Place it

somewhere so it does not get damaged.

MOUNTING THE HOUSING. REFER TO FIG. 2.

AS SHOWN BELOW THE CEILING DAMPER FRAME WILL REQUIRE A

CUTOUT OF 11-5/16" x 9-1/2". AFTER THE INSTALLATION IS COMPLETE,

SEAL ANY GAPS BETWEEN THE DAMPER FRAME AND CEILING

DRYWALL WITH CAULK CARRYING THE APPROPRIATE UL RATING.

1. Select the best location to mount the housing in the ceiling. As per

UL and CUL fire resistance construction, install a minimum 3/8" Fire

Rated gypsum board 18" long so that it is centered above the fan. The

gypsum board must span the distance between the joists, typically

14.5" for joists on 16" centers.

2. Select the most convenient electrical knockout and remove it,

remove the triangular wire cover.

3. Insert the 4 slide rails into the channels on the housing side.

4. Adjust the housing height so the housing will be flush with the

finished ceiling.

5. Secure the 4 slide rails to the joist using wood screws. Make sure

you install a washer at the head of each screw as shown below. This

will ensure the screw head does not slip out of the mounting rail.

6. Once the 4 slide rails have been secured in place you will have to

install the 2 rail supports on both sides of the housing. They hook

onto the bottom of the rail channels and are secured at the top via two

screws.

DUCTING.

Note: All ducting must comply with local and national building codes.

1. Ensure any tape holding the damper in place is removed and that

the damper is operating freely.

2. Connect the ducting to the fan's duct collar. Secure in place using

duct tape or a screw clamp. Always duct the fan to the outside

through a wall or roof cap.

ELECTRICAL WIRING.

CAUTION: MAKE SURE THE POWER IS TURNED OFF BEFORE

BEGINNING THIS INSTALLATION.

FIG. 1.

Note: All wiring must comply with local and national codes. You

MUST ground this fan.

1. Run wiring from an approved wall switch carrying the appropriate

rating. One neutral (White), one ground (Green or Bare Copper), and

one hot (Black lead connected to the switch). Secure the electrical

wires to the housing using an approved electrical connector. Make sure

you leave enough wiring in the box to make connection to fan's wiring.

2. Connect the white wire to the white wire on the fan's receptacle.

Connect the black wire to the black wire on the fan's receptacle.

Connect the ground from the house to the fan's ground.

3. Retrieve the fan's triangular wire cover and secure in place with the

#6 screw removed earlier.

4. From below spin the fan's blower wheel to ensure it moves freely.

COMPLETING THE INSTALLATION.

Once the fan housing has been installed and the ceiling drywall is in

place you can complete the fan’s installation

CEILING DAMPER & GRILL INSTALLATION.

CAUTION: The ceiling damper supplied is spring loaded and has the

potential to release suddenly when handled improperly. A damaged

spring or defective fusible link can allow the damper to close violently

into the handler's hand or arm, causing serious injury. Care should be

exercised when handling and installing spring loaded dampers. It is

recommended that gloves be worn by handlers and installers.

The ceiling damper supplied with the unit is designed to install only in

Air-King Model AKFH2 housings.

1. Install the ceiling damper & ceiling damper frame into the opening

of the fan housing. The ceiling damper frame is designed to fit on the

outside of the housing and the ceiling damper will sit on the inside of

the fan housing.

2. Once positioned in place secure the ceiling damper frame to the fan

housing using two of the supplied #8 x 1" screws. Carefully drive the

screws through the two oblong slots on the ceiling damper frame into

the screw retaining lances on each side of the fan housing. Complete

this step slowly as you do not want to damage the lances on the housing.

3. Once the ceiling damper is installed and secure, position the metal

fan grill in place aligning the two holes in the fan grill with the two

extruded holes on the ceiling damper frame. Use the remaining two

#8 x 1" screws to secure the grill onto the fan.

CARE AND MAINTENANCE

CAUTION - BEFORE CLEANING OR SERVICING TURN OFF THE POWER

TO THE FAN.

1. Clean the grill using a mild soap or detergent only, no abrasives.

2. The fan motor is permanently lubricated, DO NOT oil the motor.

3. Once a year it is a good idea to inspect and clean the internal parts of

the fan, over time debris will build up on the fan blade causing the motor

to work harder than it should. When cleaning the internal parts be

extremely careful working around the spring loaded ceiling damper. Wear

gloves and use a vacuum with an extension hose to clean inside the fan.

SEE DETAILS ON UL CLASSIFICATION

MARKING ON ENCLOSED PRODUCT

INSTRUCTION SUPPLEMENTAL

Air King FRAK100D Model

NOTE: Make sure to read all instructions included with this unit before starting installation.

Wiring

CAUTION: MAKE SURE POWER IS SWITCHED OFF AT SERVICE PANEL BEFORE

STARTING INSTALLATION.

CAUTION: ALL ELECTRICAL CONNECTIONS MUST BE MADE IN ACCORDANCE

WITH LOCAL CODES, ORDINANCES, OR NATIONAL ELECTRICAL CODE. IF YOU ARE

UNFAMILIAR WITH METHODS OF INSTALLING ELECTRICAL WIRING, SECURE THE SERVICES

OF A QUALIFIED ELECTRICIAN.

NOTE: This unit includes a side access panel for wiring that does not require the removal of the

fan’s blower assembly. If you choose to wire the unit from the inside, you will need to remove

the blower assembly and internal wiring compartment. Both methods are equally effective.

1a. External Wire Compartment: Remove the wire compartment cover screw and place

cover in a secure place (Figure 1).

1b. Remove the screw holding the venturi in place. Lift the Internal Wire Compartment:

venturi up and at an angle to slide it out of the housing . Remove the wire (Figure 2)

compartment cover screw and place the cover in a secure place .(Figure 3)

NOTE: If the fan motor plug is

connected to the fan housing

receptacle, unplug so the blower

assembly can be completely removed.

2. Continuous Ventilation: For two speed fans wired for continuous ventilation, connect the

White wire of the fan to the White (Neutral) wire from the power source. Connect the ground

wire from the house to the green wire from the fan housing. Run 2 wires from a properly

grounded wall switch (not included) to the fan. Connect the Black wire of the fan and one

wire from the wall switch to the Black wire (Hot) from the power source. Connect the other

wire from the wall switch to the Blue wire of the fan. Closing the switch will change from

normal to high speed (Figure 4).

3. Intermittent Ventilation: For two speed fans wired for intermittent ventilation with the

recommended AKS2 Switch (not included). Connect the White wire of the fan to the

White (Neutral) wire from the power source. Connect the ground wire from the fan to the

ground wire from the power source. Properly ground the switches. Run a wire from the

Black wire in the fan to the Common terminal (Black Screw) of the AKS2 Switch. Connect

the Black wire from the power source to the silver terminal on the bottom of the AKS2

Switch. Connect the Blue wire from the fan to the silver terminal on the top of the AKS2

Switch. The Bottom switch will turn the fan on & off, the top switch will change between

high and low (Figure 5).

NOTE: Unit must be grounded according to all local and national codes.

4. Reinstall both the wire compartment cover and the fan’s venturi by reversing the

instructions in Step 1b. Make sure all wires are contained within the wire compartment.

5. Plug the fan’s quick connect motor cord into the receptacle located on the wire

compartment cover. The cord will only ﬁt one way into the receptacle (Figure 6).

Wire

Compartment

Cover

Figure 2

Screws

Venturi

Figure 1

Screw

Wire

Compartment

Cover

Figure 6

Screw

Wire

Compartment

Cover

Figure 5

Supply from house

Hot

(Black)

Black

Blue

Switch Fan

Ground (Green or Bare)

Neutral (White)

Figure 4

Supply from

house Hot (Black)

Black

Blue

Black

Neutral

(White)

Ground (Green or Bare)

Switch

West Chester, PA / Brampton ON

www.airkinglimited.com

Screw

Figure 3

Wire

Compartment

Cover

6728032 Rev. B 5-14

Modèle Air King FRAK100D

NOTE: Assurez-vous de lire toutes les instructions fournies avec cet appareil avant de

commencer l’installation.

Câblage

ATTENTION : VOUS ASSURER QUE L’ALIMENTATION EST COUPÉE AU

PANNEAU DE SERVICE AVANT DE COMMENCER L’INSTALLATION.

ATTENTION : TOUTES LES CONNEXIONS DOIVENT ÊTRE FAITES EN

CONFORMITÉ AVEC LES CODES ÉLECTRIQUES LOCAUX OU NATIONAUX. SI VOUS N’ÊTES

PAS FAMILIER AVEC LES MÉTHODES D’INSTALLATION DE CÂBLAGE ÉLECTRIQUE,

RECOURREZ AUX SERVICES D’UN ÉLECTRICIEN QUALIFIÉ.

REMARQUE : cette unité possède un panneau d’accès latéral pour le câblage qui ne requiert

pas l’enlèvement de l’assemblage de la soufﬂante du ventilateur. Si vous choisissez de

raccorder l’unité par l’intérieur, vous aurez besoin d’enlever l’assemblage de la soufﬂante et

le compartiment de câblage intérieur. Les deux méthodes sont également efﬁcaces.

1a. enlever la vis du couvercle du compartiment à Compartiment de Câblage Extérieur :

câblage et mettre ce couvercle dans un endroit ﬁable .(Figure 1)

1b. Compartiment de Câblage Intérieur : Enlever le vis retenant en place l’ensemble venturi

du ventilateur et soulever pour sortir l’assemblage hors du châssis . Enlever la (Figure 2)

vis du couvercle du compartiment à câblage et mettre ce couvercle dans un endroit ﬁable

(Figure 3).

REMARQUE : Si le raccord du moteur de

ventilateur est raccordé au réceptacle

du châssis, le débrancher aﬁn que

l’ensemble venturi du ventilateur soit

complètement enlevé.

2. Ventilation continue : Pour les ventilateurs à deux vitesses, câblés pour la ventilation

continue, reliez le ﬁl blanc du ventilateur au ﬁl (neutre) blanc de la source d’énergie. Reliez

le ﬁl de terre de la maison au ﬁl vert du logement du ventilateur. Faites courir 2 ﬁls d’un

commutateur mural correctement mis à terre (non inclus) au ventilateur. Reliez le ﬁl noir du

ventilateur et un ﬁl du commutateur mural au ﬁl noir (chaud) du bloc d’alimentation. Reliez

l’autre ﬁl du commutateur mural au ﬁl bleu du ventilateur. La fermeture du commutateur

changera la vitesse de normale à élevée (Figure 4).

3. Ventilation intermittente : Pour les ventilateurs à deux vitesses câblés pour la

ventilation intermittente avec le commutateur AKS2 recommandé (non inclus). Reliez le

ﬁl blanc du ventilateur au ﬁl (neutre) blanc du bloc d’alimentation. Reliez le ﬁl de terre

du ventilateur au ﬁl de terre du bloc d’alimentation. Mettez à terre correctement les

commutateurs. Faites courir un ﬁl du ﬁl noir dans le ventilateur à la borne commune (vis

noire) du commutateur AKS2. Reliez le ﬁl noir du bloc d’alimentation à la borne argentée

sur le fond du commutateur AKS2. Reliez le ﬁl bleu du ventilateur à la borne argentée

sur le dessus du commutateur AKS2. Le commutateur inférieur allumera et éteindra le

ventilateur; le commutateur de dessus changera entre haut et bas (Figure 5).

REMARQUE : L’unité doit être mise à terre selon tous les codes locaux et nationaux.

4. Réinstallez la couverture du compartiment du ﬁl et le venturi du ventilateur en suivant

les instructions à la réverse à l’étape 1b. Assurez-vous que tous les ﬁls sont contenus à

l’intérieur du compartiment du ﬁl.

5. Branchez le cordon de raccord rapide du moteur du ventilateur dans le réceptacle situé sur

la couverture du compartiment du ﬁl. La corde s’insérera seulement d’une seule manière

dans le réceptacle (Figure 6).

West Chester, PA / Brampton ON

www.airkinglimited.com

INSTRUCTIONS SUPPLÉMENTAIRES

Figure 1

Vis

Couvercle du

Compartiment

de Câblage

Couvercle du

Compartiment

de Câblage

Figure 2

Vis

Venturi Figure 5

Alimentation provenant

de la résidence

Fil

Chaud

(Noir)

Noir

Bleu

Ventilateur

Mise à la terre (vert ou nu)

Neutre (Blanc)

Commutateur

Figure 4

Alimentation provenant

de la résidence

Fil Chaud (Noir)

Bleu

Jaune

Noir

Commutateur

Neutre

(Blanc)

Mise à la terre (vert ou nu)

Vis

Figure 3

Couvercle du

Compartiment

de Câblage

Figure 6

Vis

Couvercle du

Compartiment

de Câblage

6728032 Rev. B 5-14

Product Specifications

Brand:	Air King
Category:	Extractor hood
Model:	FRAK80H

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